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Types of metalworking

Turning works:

Parts such as bodies of revolution with a diameter of 16 mm to 70 mm, length of parts up to 200 mm.

Equipment:

  • Turning-horizontal with CNC MAZAK mod. QT-Compact 300ML
  • Turning machining center МАZАК mod. QTN 200-MS
  • CNC lathe mod. TMS 70D-60C
  • CNC lathe mod. CTX 310 eko
  • Bar automatic lathe mod. JSL-20A

Milling works:

Body parts with overall dimensions of diameter from 100 mm. up to 600 m., height of parts up to 400 mm.

Equipment:

  • Vertical milling machining center with CNC mod. MCV110
  • Milling machine mod. DMU 70
  • Vertical machining center mod. 5AX-AC650

Processed material:

Structural carbon steel (calibrated bar, rolled tube), aluminum alloy D16T (both bar and piece billets), cast aluminum alloys (silumin)

Electroplating and paint and varnish production

The production of metal and non-metallic coatings of parts at ZAO EMA Plant is divided into three sections: the section for galvanic coatings, powder coatings, and chemical silvering.

The electroplating area includes the processes of nickel plating, copper plating (over nickel), chrome plating, tin plating, anodic oxidation.

Powder coatings based on epoxy, polyester, epoxy-polyester paints are polymer coatings cured at 180-200 degrees. Application – by electrostatic method. Surface preparation is carried out with a phosphate solution, forming an amorphous iron-phosphate coating on the metal surface, acting as a primer and improving adhesion.

Powder coatings based on epoxy, polyester, epoxy-polyester paints are polymer coatings cured at 180-200 degrees. Application – by electrostatic method. Surface preparation is carried out with a phosphate solution, forming an amorphous iron-phosphate coating on the metal surface, acting as a primer and improving adhesion.

The chemical silvering line consists of a surface sensitization chamber, a UV-curing varnish application chamber, a silvering chamber, and a UV-curing oven. The silver coating is formed by the reaction of a “silver mirror” by pneumatic spraying of a solution of an ammonia complex of silver nitrate and a solution of a reducing agent.

A finishing varnish is applied on top of the silver layer

Assembly production

The site is equipped with all the necessary equipment for the final assembly of not only surgical lamps, but also physiotherapy products, in particular:

  • Winding machine for winding bobbins on frames of various designs
  • Automatic machine K5-09S for cutting wires and stripping insulation from the ends
  • Test stand SPO-7541 for checking the illumination and dimensions of the working field
  • Conveyor for checking the operation of products by performing the operating time for the required number of hours

Bending and stamping production

All manufactured products have a large number of stamped and bent components. The equipment park for these operations includes the following items:

  • Bending machine GEBR 605 for bending pipes to mobile lamps
  • FINN-POWER CNC Turret Punching Machine
  • Press brake ERMAKSAN
  • Groups of mechanical presses, crank presses and double acting presses

Call us 8-800-100-73-44OR SEND A MESSAGE

Why choose us

Warranty obligations

Increased warranty liabilities

Service support

The company’s specialists provide service support and training for installation specialists

Reliable manufacturer

80 years on the market for the production of medical equipment

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